Introducing TPM VERTRAULICH Dieser Bericht ist ausschlielich für Mitarbeiter des Klienten bestimmt. Die Verteilung, Zitierung und Vervielfltigung – auch auszugsweise – zum Zwecke der Weitergabe an Dritte ist nur mit vorheriger schriftlicher Zustimmung von McKinsey & Company, Inc., gestattet.Die hier zusammengefaten Texte und Grafiken wurden von McKinsey & Company, Inc., im Rahmen einer Prsentation eingesetzt; sie stellen keine vollstndige Dokumentation der Veranstaltung dar.990105BE_160503_048v3 Source: TPM is based on KAIZEN Autonomous Maintenance is the implementation engine TPM is a holistic approach don't jump steps TPM has to become a company culture KEY MESSAGES990105BE_160503_048v3 What is TPM Definition Building blocks How to implement TPM Implementation plan The implementation engine Results from an automotive supplier TPM for beverage cans Specifics of beverage can industry TPM in next level Possible next steps CONTENT990105BE_160503_048v3 Source: The TPM concept has various definitions worldwide Total Productive Maintenance Total Plant Maintenance Total Perfect Manufacturing The goal as defined by JIPM Japan Institute of Plant Maintenance“: TPM – CONCEPT DEFINITION “TPM has the goal of maximizing the efficiency of all technical equipment; all areas are involved“990105BE_160503_048v3 Source: THE BUILDING BLOCKS OF TPM Autonomous maintenance Focused improvements Planned maintenance Office efficiency Safety & Environment Quality maintenance Early management Training990105BE_160503_048v3 Source: TPM WILL IMPROVE OEE, BEHAVOIR AND WILL REDUCE COSTS Autonomous Maintenance: Maintenance is accomplished by the operators Focused improvements: Multi -skilled teams eliminate major losses of equipment Planned maintenance: Develops PM-System Office efficiency: Improves processes in the administrative departments Safety & Environment: Improves working conditions and prevents accidents Quality Maintenance: Improves machines and equipment to eliminate quality defects Early management: Capitalizes know-how and integrates it new machines Training:Programs which increase capability to implement building blocks Product development: Assures simultaneous engineering approach