以上述背景为出发点,本文根据实际工作经验,结合对可靠性维修管理的深
刻理解和认识,展幵——基于可靠性的AB石化公司维修管理研究。根据AB石化
公司维修管理实际情况,运用系统分析方法,把研究目标分为预防性维修工作计
划策略;故障维修执行流程;维修知识管理和KPI三个方面分别进行分析、优化。
通过查阅文献资料、学术论文以及相关理论书籍,研究了维修和可靠性现状、演
变和发展趋势。提出应用“以可靠性为中心的维修(RCM)”这一技术标准,优化
预防性维修工作计划策略。其中运用了管理模型、数学模型,如:风险评估矩阵
及维修模式选择矩阵、维修周期选择P-F曲线模型,用于设备重要性评估和预防
性维修设计等实际工作问题。总结出“优化的维修”的维修管理思想和理论模型,
并提出RCM实施过程管理与保障的方法。本文还对故障维修执行流程进行优化,
制定了维修任务筛选与评级规则,规范维修记录,优化了主数据管理流程和制度。
本文在维修管理上应用知识管理模型理论,提出具体的实践方法、措施和应用思
路。并综合利用计算机化的维修管理系统(CMMS)优化设备维修KPI的制定,以
提高维修管理水平。山东大学硕士学位论文
创新之处在于:本文提出维修文化建设的观点,建设可靠性的维修文化”,
以提高维修管理水平;总结出“优化的维修”的管理思想,指出维修管理过程中
数据完整性及数据质量对维修工作的重要意义;提出构建维修知识管理体系的观
点,应用知识管理模型,改进提高维修管理水平。
关键词:RCM;可靠性;预防性维修;石化;故障模式。山东大学硕士学位论文
ABSTRACT
In the context of weak market and demand downturn,the investment expansion has
slowed down in the scope of world. Many companies put more attention on the
enterprises internal management, strengthening cost control and improving production
efficiency and profit. On the other hand, with the developing of economics, the trend of
globalization, networking and informatization of the world economics has increased
greatly. The keen market competition requires enterprises to strengthen the internal
management of enterprises further. However, many accidents have occurred in the
petroleum chemical industry recently, which not only caused great economic loss but
also produced great influence on the safety of personnel and environments of social. It
highlights the importance of the reliability and management of equipment in the capital
intensive industry of petrochemical. It also shows that the researches on reliability based
maintenance management have great significance on the production stability,
sustainable development, reputation to the enterprises and remarkable values to the
social.
Based on the background mentioned above, with combining many years&39;
experiences and deep understanding of maintenance reliability management, this paper
initiate the study of the reliability based maintenance management of AB Petrochemical
Co. According to the existing maintenance management situation of AB company, the
studies are defined into three parts: Preventive maintenance strategy and design; Failure
maintenance execution process; Maintenance knowledge management and setting KPI
with systematic approach. By searching and reading papers, reports, and theories, this
paper studies the growing and trend of maintenance and reliability. The paper points out
the existing preventive maintenance issues from the management point of view, focuses
on the design and strategy of the preventive maintenance and later the implementation
process. By combining the management knowledge the paper presents the specific tools,
models and methods for preventive maintenance design, such as risk assessment matrix,
maintenance task selection matrix and maintenance frequency decision P-F curve. This
paper also studies optimizing the maintenance execution process, creating the
maintenance task screening and priority rules and forming the master data team. It山东大学硕士学位论文
proposes to create knowledge management of maintenance and re-designs the KPI
basing the using of CMMS.
The innovations of this paper are as below. It presents the opinion of building
reliability centered maintenance culture and summarizes out the optimized maintenance
concept. This paper also points out the significance and importance of data integrity and
data quality and optimizes the maintenance implementation process; proposes to create
knowledge management of maintenance and giving out the corresponding method.
Keywords: RCM, Reliability, Preventive Maintenance, Petrochemical, Failure
Mode.
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