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《2010年康明斯发动机供应商(供方)评价表》(xls).rar
SUPPLIER ASSESSMENT SYSTEM 供应商评价体系(2010)
Component Name参加人员:
评审时间:年月
评价项目ltems 序号Level 评价内容Evaluation contents 涉及部门 相关文件与问题回答
1 2 3
Quality 质量 A Statistical Process Control统计过程控制
1 Is Statistical Process Control prevalent ?普遍存在统计过程控制吗?
2 How many processes are monitored using SPC ? 有多少使用SPC的流程受到监控?
3 How often is the data reviewed ? 多久评测数据一次?
4 What actions have resulted from the control chart reviews ? 从评测中产生什么控制行动?
5 Are operators/technicians familiar with SPC ? 操作者/技术员熟悉SPC吗?
B Process Capability流程能力
1 Are all the processes capable ? 所有流程能力充足吗?
2 What % of the processes are capable ? %的流程能力充足?
3 Does the supplier supply CpK data to their customers regularly ? 供应商定期向他们的客户提供CPK值吗?
4 How are the processes' capability monitored ? What is the frequency of the monitoring ?如何监控流程能力?监测频次是多少?
5 What actions have resulted from the Cpk reviews ? Cpk评审后有什么措施?
6 What tools are used to assess if processes are monitored and identify "Out of Control" conditions ? 使用何种工具监测流程,怎么知道流程失控?
7 Do parts consistently exceed minimum specifications ? 零件一直大于最小CPK指标吗?
8 What % of the critical features are produced by manual operations ?手工操作中有多少关键指标?
9 What % of the major features are produced by manual operations ?手工操作中有多少主要指标?
10 What % of the minor features are produced by manual operations ?手工操作中有多少次要指标?
C Quality Support Capability质量支持能力
1 Are there adequate quality engineers ? 质量工程师充足吗?
2 Are the quality engineers capable ? 质量工程师有能力吗?
3 What is the average experience of the engineers ?工程师的平均经验是什么?
4 Do operators understand GD&T ? 操作者理解GD&T 吗?
5 Are they trained regularly in GD&T ? 他们是否定期培训GD&T ? 尺寸和形位公差
6 What Statistical Software does the supplier use ? 供应商使用什么统计软件?
7 Can we correlate with Minitab ? 我们能使用 Minitab 吗?
8 What is the training plan for quality engineers and technicians ?质量工程师及技术员的培训计划是什么?
D MSA ( Measurement Systems Analysis)测量系统分析
1 Are gages, test and measurement equipment calibrated and maintained ?量具、调试、监测设备经过计量和维护吗?
2 Is there a schedule ? What is the conformance to the schedule有计划安排吗?与计划一致吗?
3 What kind of gages are they using ? 使用什么种类的量具?
4 What is the Gage R&R of critical gages ? Provide R&R data of five critical gages 关键量具的重复性/再现性如何?提供五种关键量具的重复性/再现性
5 How often are Gage R&R's done ? 多久进行重复性/再现性测试?
6 Do supplier gauges correlate to Cummins Plant or Tech Center gauges?供应商的量具与康明斯工厂或技术中心的量具是一致的吗?
E Overall Capability总体能力
1 What % of the tolerance do the critical gages take up ?关键量具的测量误差占公差的%?
2 Has the capability of the process been improved over time ?流程能力得到持续提高了吗?
3 How many functional tests are used to check/failsafe ?有多少功能测试用于检测/防错?
4 Does the supplier continuously improve process capability ?供应商持续改进过程能力如何
F Corrective Actions 纠错行动
1 IS "Root cause" analysis prevalent ? 有根本原因分析吗?
2 How do they manage the corrective action process ? 他们如何管理纠正行动流程?
3 What is the throughput of their Customer's Corrective Actions ?他们的客户纠正行动有输出吗
4 How well do they contain problems ? 他们如何对待问题?
5 What is the mean time of short term response ?短期反应的平均时间如何?
6 "How effective are the CAR's ? CAR的有效性如何
【CAR (Corrective Action Requirement)
纠正措施要求】"
7 What are some of the mistake-proofing actions ? 有防错计划吗
8 Does the supplier use Six Sigma to reduce variation in processes ?供应商使用六西格玛方法降低流程变异吗
9 Does the supplier use Shainin techniques to reduce variation in process ? 供方用Shainin技术减少过程偏差吗
G Product/Process Changes产品/流程更改
1 How are process/product changes managed ?流程/产品更改管理如何?
2 How many product changes has the supplier recommended ? 供应商建议多少产品改变?
3 How many process changes does the supplier make/year ?供应商每年改进多少流程?
H APQP产品质量先期策划
1 IS APQP used for product introduction ? 使用APQP导入产品吗?
2 How many parts were launched using APQP process ?多少零件使用APQP流程?
3 How is the PPAP Process managed and executed ? PPAP流程管理及使用如何?
4 Is there correlation between PPAP and Current Process ?PPAP与目前的流程有关联吗
5 Are there any gaps between Cpk of PPAP and the current process ?PPAP 中的Cpk值与当前流程有差距吗?
6 How is parts' cleanliness measured ? 零件的清洁度测量结果如何
7 Are Millipore equipment used ? 使用微孔设备吗
8 Are critical parts manufacturing areas kept clean ? 关键零件加工区域保持清洁吗
9 How are parts packaged ? 零件如何包装?
10 Does the Supplier execute PCC Runs or similar process ?使用生产能力评价或类似的流程控制吗
11 What is the correlation between PPAP's and PCC Run data ?PPAP和PCC的相互关系是什么
I Internal Audits内部审核
1 IS there an internal audit process to ensure that all processes are followed ?是否有内部审核流程
2 How effective is it ? 审核流程是否有效
3 What are the measures?审核流程如何测量
4 Have Internal Audit CAR's been closed ? 内部审核纠正书是否关闭....