绩效指标图例及数字
Panel Legend and Number
故障时间的中间值和连续运行时间的中间值，第七个框格
Mean time to repair(MTTR) & Mean time between failures(MTBF) Panel No 7

绩效指标负责人
Panel owner
曾荣义
Zeng Rong Yi

分流程描述
Sub-process description
工厂生产流程
Factory Production Process

界限
Boundaries
安 海：所有的生产厂（不包括抗菌公司的助剂厂、日化厂）。包括：纸尿裤（纸尿裤厂、纸尿片厂）；安乐（安乐厂）；安尔乐（妇幼安尔乐厂、妇女安尔乐厂、护垫厂）；打孔膜（打孔膜厂）；热熔胶（热熔胶厂）；无纺布（热风无纺布厂、热压无纺布厂）；包装袋（塑料厂[包括：小包厂、中包厂、衬膜厂]、彩印厂）；流延薄膜（妇幼流延薄膜厂、卫材流延薄膜厂）
分公司：抚顺公司、上虞公司、成都公司、河南公司
All manufacture factory (exclude Antibacterial Company). Includes: diaper(diaper, baby diaper factories); Anle(Anle factory); Anerle(Women&Children Anerle factory, Women Anerle factory, panty liner factory); Perforated PE Film(Perforated PE Film factory); Hot melt(Hot melt factory); Nonwoven(two kinds of nonwoven factories); Packing bag(plastic factory{include small, mid, liner film factories}printing factory); PE Flim(Women&Children PE Film factory, Hygiene material PE Flim factory).
Subs:FuShun, Shang Yu, Cheng Du, Hen Nan

范围
Scope
所生产的安乐、安尔乐、纸尿裤产品以及热熔胶、打孔膜、无纺布、包装袋等产品
Anle, Anerle, Diaper Products;
Hot melt, Perforated PE film, Non woven, packaging materials

输入
In
由曾荣义确认的所有工厂设备输入故障时间中间值和连续运行时间中间值的开始时间汇总报表（7表）
Start Times of all the machines input into MTTR&MTBF(Table 7) consolidated report
for all factories verified and approved by Zeng Rong Yi

输出
Out
由曾荣义确认的所有工厂设备输入故障时间中间值和连续运行时间中间值的结束时间汇总报表（7表）
.Stop times of all the machines input into MTTR&MTBF(Table7) consolidated report for all
factories verified and approved by Zeng Rong Yi

为何要进行评估Reason for measurement
故障时间中间值和连续运行时间中间值监督与工厂生产流程所关联的排障活动和设备如
何较好地维护的影响。

Machine repair time and Mean time between failure monitors the impact of the barrier removal activities related to the factory production process & how good are the machines are being maintained

与结果指标的联系Linkage to results
减少故障停机时间，提高设备有效运行时间，能有效利用现有资源，提高生产效率Reducing MTTR and improving MTBF will help to better utilize the existing machines resource & improve productivity.

衡量指标定义Measurement definitions
连续运行时间中间值是指：设备连续运行时间的中间值（以30分钟为一段时间）
故障时间中间值是指：设备故障停机时间的中间值（以15分钟为一段时间）
Mean time of machine running: mean time of the frequency of machine running
.(use 30 minutes as one period)
Mean time between machine failure: mean time of the frequency of machine failure.
(use 15 minutes as one period)

衡量指标计算公式
及图表生成Measurement calculation (formula)
平均运行时间=总运行时间/总运行次数；平均故障时间=总故障时间/总故障次数
MTBF=Total running time/Total running Occurences;
MTTR=Total failure time/Total failure Occurences
总运行时间是指每一时间段的中间值乘以它的次数的积的总和；总运行次数指运行次数的累计。

Total running time is the summation of the product of each mean time and Number of Occurences; Total running Occurencesis the summation of all the occurences.
总故障时间是指每一时间段的中间值乘以它的次数的积的总和；总故障次数指故障次数的累计。

Total failure time is the summation of the product of each mean time ; Total Failure Occurences is the summation of all failures occurences.

收集的频率
Frequency of data collection
每月第5个工作日将收集的数据汇总并报给CFT的衡量专员；月成果将在下月第一个CFT会议上回顾
Consolidate data and report to the Measurement Specialist at the fifth work day monthly. Review month results at the first CFT meeting following monthly.

数据来源
Data source
资料由各生产厂的统计收集，表格由曾荣义负责提供

Data collect by statistician in Manufacturing factory, Zeng Rong Yi provides the form

基线
Base line
连续运行时间180分钟；故障停机时间39分钟。

MTBF = 180 Minutes MTTR = 39 Minutes

基线设立的依据
Basis for baseline
2001年12月份及2002年第一、二、三周平均值
Baseline is computed by averaging December 2001 & First three weeks of January 2002 data

能力可达绩效
Entitlement
连续运行时间240分钟；故障停机时间18分钟。

MTBF = 240 Minutes MTTR = 18 Minutes

可达绩效设立依据
Basis for Entitlement
连续运行时间的中间值与故障停机时间的中间值的目标状况设定依据为33% 和70%，各项都有待提高。

Both MTBF & MTTR Entitlement are set based on 33% & 70%, improvement respectively

绩效考评图整合流程
Cockpit chart consolidation process
每月CFT会议回顾每月收集的详细资料，CFT衡，量专员将准备好的资料表和考评图，在下月第一个CFT会议上回顾最新的绩效考评图；绩效指标负责人要保证及时将资料送至衡量专员
Detailed data reviewed monthly in the CFT and review the updated Cockpit Charts at the first CFT meeting monthly. CFT Measurement Specialist will prepare the weekly data charts and the Cockpit Chart. Panel owners will insure data is input to the Measurement Specialist on time

评估专员(张碧月)
Measurement Specialist (Zhang Bi Yue)
签名:
Sign.
日期:
Date:

流程顾问(林宝开)
Process Resultant (Lim Poh Khai)
签名:
Sign.
日期:
Date:

跨功能小组领导(黄攸源)
CFT Leader (Huang You Yuan)
签名
Sign.
日期:
Date:

评估负责人(许大座)
Measurement Owner ( Xu Da Zuo)
签名
Sign.
日期:
Date: